Ok, this is a complicated issue and I don't know how much of it is related but I have a lot of information.
First this is all the information I can think of regarding the PC:
Intel Celeron D 336 2.8ghz > swapping to Pentium D 915 causes problems (800fsb, and DDR2-533mhz ram support)
1x 1gB Cruical DDR2-533 RAM (PC2-4200, I think the new RAM has ECC? would this cause a problem?)
Foxconn P4M800P7MA-RS2 with latest BIOS (supports Pentium D and 533/800fsb, RAM DDR/2 266/333/400/533mhz)
80gB and 120gB HDDs 5200rpm
Point of View 7300GT Graphics Card
Onboard Ethernet
Windows XP SP2 with latest drivers according to Driver Genius
300W Generic PSU
Now, the problem comes in a variety of forms and I think in some way they are all related.
1. Downloads, especially .exes and .zip/.rar files are corrupted and updates for programs and XP frequently do not install.
2. Event viewer>system reports numerous 51 (Important) and 11 (Warning) "Disk Errors", up to 20 in a row, unsure if this happens when CPU is swapped.
3. Occasional reboots when running programs such as games.
4. SuperPI, Prime95 and other benchmarking/staility programs report errors as if the system has been incorrectly overclocked, which it has not.
I sent the CPU back to the supplier, only at that stage knowing of the downloading issue and they claimed it was checked free of faults by supplier and it was returned. I then discovered the other faults and ran memtest through numerous runs, ran seatools and chkdsk on both drives, installed all the best drivers I could find, removed hardware, swapped cables, bought new RAM (as suggested by supplier), changed BIOS settings around, including to "Fail-safe defaults", checked XP file's integrity and validation, to no avail. Yet the Celeron D processor causes none of these faults, to my knowledge.
Hope someone can point me in the right direction, the only thing I can think of is that the PSU is not suppling enough watts to satisfy a dual-core CPU over a single core one. Also accounting for the decrease in PSU reliabilty over time I think it could be worth a shot but have never got around to trying another one, any thoughts on this?
Can't wait for responses!!!